Metal processing is one
of the toughest industries for bowed roll applications.
Lightweight slitting and winding operations benefit from
the Mount Hope Dual Roll Slit Separator. Solutions are
also available for severe heat, chemical and abrasive applications.
Setting the Bow
Setting the plane of the bow properly is the key to optimum spreading
of the web for the ultimate in wrinkle removal, leading to improved
quality and higher productivity.
Fixed
Bow Roll
The Mount Hope Fixed Bow Roll has an axle that is curved
to a predetermined bow based upon the type of application, weight and
type of material to be handled.
The Mount Hope fixed bow roll with the MH-300 Blue
high abrasion resistant sleeve is the standard roll
for most applications.
Bearing life is always a consideration and Mount
Hope supplies all rolls running in wet applications
with special end seals to keep out water, chemicals,
and debris. Air purge is also available
for extreme applications.
VARI-BOW
Roll
The Mount Hope VARI-BOW has a patented split axle design
that allows the machine operator to change the amount of bow to react
to unpredictable spreading requirements and variable conditions encountered
when running different weights, grades or types of material.
Roll
Design Options
Sleeves
Specially formulated elastomeric sleeves provide the dynamic properties
and durability for long performance life. Exceptionally abrasion resistant
covers such as XL-2000 deliver exponential wear and long-term economy
in extremely abrasive applications.
PTFE Sleeve
Mount Hope offers an optional PTFE outer shrink fit tube for maximum
release. The PTFE sleeve fits over the bowed roll rubber cover and
provides release properties unattainable with conventional roll cover
materials.
Grooving
To ensure sheet-to-roll contact at higher speeds Mount Hope offers a
variety of grooving configurations. Standard circumferential grooves,
chevron pattern or spiral grooving eliminates air boundaries that can
create web flotation.
Air Purge
Air Purge systems supply an air pressure of 12 inches water column (1/2
psi) to the inside of the bowed roll to prevent the roll from "breathing" when
the roll goes from operating temperature to room temperature thereby
drawing contaminants through the end seals.
Sheaves
Mount Hope bowed rolls are available with single or multiple "V" belt
drives, timing belts, free wheeling rope and fixed rope sheaves, as well
as special sheaves to meet specific needs.
Mounting Brackets
On bowed rolls 7 1/8" and smaller, standard pillow block mounting brackets
are standard. Bowed rolls 10 1/2" and larger as well as all VARI-BOW
rolls are supplied with RE rotatable brackets, which are also available
on smaller rolls. Special modified brackets, including remote control
bow rotation systems, are available to meet specific customer needs.
Remote
Bow Rotation System
Rotating brackets are available with a remote bow rotation system for
remote bow direction control on applications with limited access.
Dual
Roll Slit Separator
For multiple cuts, Mount Hope engineers utilize two bowed rolls to prevent
interleaving by imparting a guiding or diverging action to each slit
web while maintaining equal path lengths of each slit web.
Setting the bow direction for dual roll slit separation
follows a different principle than single roll applications.
Contact your Stowe
Woodward / Mount Hope Applications Sales Engineer for
recommendations on your application.
Mount
Hope Reconditioning Services
Experienced Mount Hope Service Technicians do a complete visual inspection
of each incoming bowed roll. The roll is then disassembled ...roll, bearings,
brackets etc. Each component is thoroughly cleaned and inspected for
wear or misalignment.
Each bearing that is determined to require replacement
is replaced with a new bearing. Each usable bearing
is cleaned and re-greased with special greases that
withstand high speed and high temperature operation.
Prior to reassembly each component and sub-assembly
is tested and monitored for quality and reliability.
Guardian
Monitoring System
GUARDIAN is a simple, low-cost system
that protects against down time caused by bowed roll
failure. Strategically mounted accelerometers, thermal
sensors and tachometer, monitor and record vibrations,
temperatures and speed, alerting the operator of
an impending roll failure.
The continuous data is digitally displayed for operator
action, and stored in a self-contained enclosure for
use as a guide for predictive maintenance.
Accessories:
Web Guiding / Wrinkle Control / Safety Chucks
In addition to a broad range of bowed roll web products, Mount Hope also
provides other web control solutions and center bar safety chucks.
Precision Guiders
A dependable and low cost option for assuring dependable control of web
alignment throughout web fed processes. They are readily adaptable
for use on webs which permit actual contact at the edges ranging from
heavy fabric to film. Each guider includes a pair of nip rolls, an
edge sensing wheel and interchangeable balance springs used for guiding
the web.
Precision Pullers
Precision Pullers are a low cost and simple method to keep the web smooth
and wrinkle free. The rolls contact the outside edges of the web and
are adjusted to exert an outward pressure, thus removing wrinkles and
other distortions. The rolls are completely mechanical, requiring no
motive power and are virtually maintenance free.
Selvage Uncurlers
Tapered, threaded cones contact both sides of the fabric on each selvage.
Adjustable spring pressure automatically adjusts to the changes in
slackness to assure continuous, firm contact with the web. The uncurlers
are web-driven, requiring no motive power.
Safety Chucks
Mount Hope Safety chucks are fast-loading, rugged, ball bearing mounted
center bar holders. Used at both ends of the bar, they can replace
all types of center-bar holders. In operation, the bar is simply dropped
in place and automatically locks. Once locked, exclusive safety design
provides positive prevention of disengagement under operating conditions.
Chuck surfaces are case hardened for long life under severe service
conditions.
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